Stone Crushing Production Line Manufacturers: A Buyer's Guide
A stone crushing production line is a configured system that turns run-of-quarry rock into graded aggregate and, where required, manufactured sand. In its standard form it combines a vibrating feeder, a primary jaw crusher, a secondary or tertiary crusher, one or more vibrating screens and belt conveyors — plus a sand-making machine and a sand washer when sand is part of the product mix.
That definition matters, because the phrase stone crushing production line manufacturers describes two quite different kinds of supplier. One group sells individual crushers. The other designs, matches and commissions the whole line against a declared rock type and a declared output. Only the second group answers the question a buyer is really asking: who will make this line hit its tonnage and keep running?
Shandong Lianbang Heavy Industry Co., Ltd. (brand: Shanyuan LBZG) is a crushing equipment manufacturer based in Linyi, Shandong Province, China. Founded in 2013, the company focuses on R&D, manufacturing, complete-set EPC solutions and overseas engineering services for sand-stone crushing, sand-making and solid waste recycling equipment. Its equipment range is used throughout this guide as a concrete example, because a production line is easier to understand when the machines are actually named.
This guide covers five things: how the crushing-line market is structured, what a complete line contains, how to evaluate a manufacturer step by step, how line types and rock-type configurations compare, and where these lines are built in practice.
Why 'Stone Crushing Production Line Manufacturers' Is Harder to Compare Than It Looks
The difficulty is structural. A crusher is a product with a model number and a capacity range. A production line is a system whose real output is set by its weakest stage — often the screen or the conveyor rather than the crusher. Buyers who compare suppliers on crusher price alone tend to run into three problems.
Capacity mismatch. If the feeder is undersized, the primary crusher idles; if the screen is undersized, finished material recirculates and effective output falls below the crusher's rated figure; if the belt is too narrow, material spills and blocks. Every stage has to be sized against the others deliberately.
Rock-type mismatch. Granite and basalt are hard and abrasive; limestone is medium-hard and brittle. An impact crusher working on hard abrasive rock consumes blow bars quickly, while a cone crusher on soft limestone is over-specified for the duty. The correct machine follows the rock, not the price list.
Responsibility gap. When four vendors supply four stages, nobody owns commissioning, the wear-part programme or the output figure. When one line-level manufacturer supplies the system, there is one configuration, one drawing set and one party accountable at start-up.
The practical question, therefore, is not 'who sells crushers' but 'who can document a matched line that holds a target tonnage on my rock'.
The Market Behind Stone Crushing Production Lines
The equipment side of this industry is large but far smaller than the material side it serves. Market Research Future estimates the global stone crushing equipment market at USD 8.47 billion in 2024. For scale, the United States alone produced about 1.5 billion tons of crushed stone in 2023, valued at over USD 24 billion — the value of the rock, not of the machines that processed it.
Manufacturing supply is heavily concentrated in China. In 2024, China was the leading exporter of machines to crush or grind stone, ores and minerals, with exports valued at USD 1.38 billion under HS code 847420. Inside the crusher market, jaw crushers held a 35.2% share in 2025, reflecting their position as the default primary crushing machine in aggregate plants worldwide.
Two conclusions follow for buyers at the research stage. First, the number of suppliers is large, so purchase price is a weak filter on its own. Second, because individual machines from different suppliers are broadly comparable, the meaningful difference lies in the configuration work around them: capacity matching, crusher-type selection for a specific rock, and support after handover.
Compliance is a third filter. ISO 21873-2:2019 specifies safety requirements and verification for mobile crushers used to crush rock or reprocess construction materials. A supplier offering mobile crushing stations should be able to explain how those requirements are addressed, just as a supplier of complete fixed lines should be able to document a quality-management system.
What a Complete Stone Crushing Production Line Actually Contains
A line is specified stage by stage. The table below maps each stage, the equipment families that serve it, and representative models with published capacity ranges.
| Stage | Function | Equipment family | Representative models and capacity |
|---|---|---|---|
| Feeding | Buffer the truck dump, deliver even feed, pre-screen fines before crushing | ZSW, CZG and ZDW vibrating feeders | ZSW-490×110, 80–220 t/h with pre-screening; ZSW-600×130 heavy-duty, 250–400 t/h |
| Primary crushing | Reduce run-of-quarry rock to a size the second stage can accept | PE primary jaw crushers; PEX fine jaw crushers for secondary duty | PE-250×400, 5–20 t/h, up to PE-1200×1500, 300–800 t/h with max feed ≤1000 mm |
| Secondary / tertiary crushing | Hard rock: lamination crushing. Medium-soft rock: impact crushing | CS hydraulic cone and PY spring cone crushers; PF impact crushers | CS-160, fine 109–181 t/h; PYB-1750, 280–480 t/h; PF-1315, 100–250 t/h |
| Fine / hammer crushing | One-stage reduction of limestone and similar brittle rock | PC and PCX hammer crushers | PCX-1518, 200–280 t/h; PC-1600×1600, 500–1000 t/h |
| Sand making | Convert 0–40 mm chippings into manufactured sand | VSI vertical shaft impact sand makers; PX fine impact crushers; EIS dry-type sand systems | VSI-8518, 180–220 kW; PX-1820, 175–210 t/h fine crushing; EIS-1200, fineness modulus 2.3–3.0 |
| Screening | Split the flow into saleable fractions | YK circular vibrating screens, 2–4 decks | YK-1548, 50–300 t/h |
| Conveying | Link stages and stockpile product | BS belt conveyors, B400 to B1200 | B650, 80–200 t/h; B800, 280–500 t/h; B1200 heavy-duty, 650–1200 t/h |
| Washing (optional) | Remove mud and dust from manufactured sand | XSD wheel sand washers, XS bucket washers, FG spiral washers | XS-3000, 50–100 t/h; FG-1000, 50–70 t/h |
| Mobile option | Run the same process on a towable chassis | YCG tyre-type crushing and screening stations | YCG-J750, 110–230 t/h; YCG-I1214, 100–180 t/h; YCG-S2460 screening, 80–300 t/h |
1. Feeding and pre-screening
The feeder sets the rhythm of the whole line. Modern feeders such as the ZSW series include a pre-screening section ahead of the primary crusher, so fines and soil bypass the jaw and the crusher only processes material that genuinely needs breaking. Sizing is straightforward in principle: feeder capacity should be 1.1–1.2 times the rated capacity of the primary crusher, which prevents both crusher idling from insufficient feed and pile-up at the intake.
2. Primary crushing
Primary crushing is almost always handled by a jaw crusher, because jaws accept large feed lumps and tolerate feed that varies in size and shape. The PE series covers a wide span: the PE-250×400 is an entry model for small quarries, construction waste recycling and small mining operations, while the PE-600×900 handles 50–150 t/h with a maximum feed size of ≤520 mm and the PE-1200×1500 reaches 300–800 t/h with a maximum feed of ≤1000 mm. The usual sizing rule is that the maximum feed lump should be roughly 0.8–0.85 times the feed opening width, with rated capacity about 10–20% above actual demand so the machine is not run at full load continuously.
3. Secondary and tertiary crushing
This is the stage where rock type decides the machine. Hard, abrasive materials with compressive strength above roughly 250 MPa — granite, basalt, quartzite, iron ore, river pebble — are handled by cone crushers. The CS series hydraulic cone crusher and the PY series spring cone crusher both work by compression between a mantle and a concave, typically in high-manganese steel, which gives far longer wear life than impact blow bars on hard rock. A CS-160 (also referenced as B160) has a 1295 mm cone diameter with outputs from 109–181 t/h in the fine cavity to 172–349 t/h in the coarse cavity, while a PYB-1750 spring cone crusher takes feed up to 215 mm and produces 280–480 t/h; the largest spring model, PYB-2200, reaches 590–1000 t/h.
Medium-hard, brittle materials behave differently. Limestone, dolomite, shale and construction waste are efficiently reduced by PF series impact crushers, which throw material against impact plates with high-chromium alloy blow bars and produce a cubical product with fewer flat and elongated particles. A PF-1214 accepts feed up to 400 mm at 80–180 t/h, and a PF-1315 accepts up to 500 mm at 100–250 t/h.
4. Fine crushing and hammer crushing
Where the target is a fine product or where investment and footprint matter more than shape, hammer crushers do the job in one pass. The PCX series — a new-generation strong impact hammer crusher — reduces medium-hard brittle material at high reduction ratios; the PCX-1518 runs at 200–280 t/h, and the PCX-1822 is the largest model in that series at 250–350 t/h. The conventional PC series ranges from the compact PC-600×400 for small-scale fine crushing up to the PC-1600×1600, the largest PC model, at 500–1000 t/h with discharge below 25 mm. Hammer crushers suit limestone-type feed with low abrasiveness; where silica content is high, the hammer working face wears disproportionately and a cone or impact crusher is the better choice.
5. Sand making and washing
If manufactured sand is part of the product mix, a tertiary shaping stage is added and a washing stage may follow it. VSI vertical shaft impact sand makers reshape chippings into sand with a better particle form; the VSI-7611 accepts up to 35 mm soft or 30 mm hard feed at 110–150 kW, while the VSI-8518 at 180–220 kW serves large-scale mechanism sand plants. The PX series fine impact crushers handle the same duty with different economics — the PX-1820 processes up to 210 t/h — and the EIS intelligent dry-type sand making system produces sand without water, with the EIS-1200 specified for a fineness modulus of 2.3–3.0. Washing equipment such as the XS-3000 wheel bucket washer (50–100 t/h) or the FG-1000 spiral washer (50–70 t/h) removes mud and dust when wet processing is preferred.
6. Screening and conveying
Screens convert crushed rock into sellable products, and they are the stage most often undersized in cheap configurations. As a planning rule, screen capacity should be 1.2–1.3 times line capacity so that finished material leaves the circuit instead of recirculating. A YK-1548 handles 50–300 t/h across two or three decks, and the YK family extends to four-deck versions where multiple fractions are required. Belt conveyors are sized at roughly 1.2 times the maximum flow in the line: a B650 conveys 80–200 t/h, a B800 handles 280–500 t/h, and a B1200 heavy-duty conveyor moves 650–1200 t/h where mega-volume transport is needed.
7. Mobile configuration
Not every project is a permanent plant. Tyre-type mobile crushing stations integrate feeding, crushing and screening on a single chassis. The YCG-J750 mobile jaw station, built on a PE-750×1060 host, produces 110–230 t/h, supports 380V/440V supply and needs no foundation; the YCG-I1214 mobile impact station produces 100–180 t/h; the YCG-C160 mobile cone station 90–210 t/h; the YCG-VSI8518 mobile sand-making station 100–180 t/h; and the YCG-S2460 mobile screening station classifies 80–300 t/h. Mobile units trade a capacity ceiling for mobility and a much smaller civil-works bill.
What a line-level manufacturer adds beyond the machines
Hardware is the visible part of a supplier's offer. The rest determines whether the line reaches its target:
- Capacity matching across stages — feeder at 1.1–1.2 times primary crusher rating, secondary crusher at 1.0–1.1 times actual primary output, screen at 1.2–1.3 times line capacity, conveyors at 1.2 times maximum flow.
- Engineering documents — process flow, site layout and foundation drawings, equipment list and electrical drawings, so the line can be built and inspected as designed.
- Power and climate adaptation — voltage options covering 380V, 440V, 415V and 660V, plus tropicalized or desert-rated configurations for hot, humid or dusty sites.
- Documentation for operators — multilingual manuals and spare-parts lists, which matter for overseas projects where the commissioning team leaves before the maintenance team arrives.
- Commissioning, training and remote support — installation and start-up support, operator training, and long-distance service arrangements for remote sites.
- A wear-part programme — jaw plates in Mn13Cr2 or Mn18Cr2 high-manganese steel (Mn18Cr2 for hard rock), high-chromium cast iron or martensitic alloy blow bars depending on abrasiveness, and composite or alloy hammers, with documented life references: jaw plates 3–6 months, blow bars 1–3 months, hammers 1–4 months and cone bowl liners and mantles 3–6 months under typical conditions. Actual life depends on material hardness, silica content, feed size and operating discipline, which is why a wear log matters more than a catalogue figure.
Example: the capability profile behind one Chinese manufacturer
Shandong Lianbang Heavy Industry Co., Ltd. illustrates what a line-level supplier looks like in practice. The company was registered in 2013, with technical origins traceable to Chengming Machinery, an affiliated enterprise established in 1996. It operates two production bases with a combined area of 120,000 m², including 40,000 m² of standard workshops and more than 150 sets of processing equipment, with around 110 employees including over 40 R&D personnel, and a registered capital of 50 million Yuan.
Its qualifications include ISO9001 quality management, ISO14001 environmental management and OHSAS18001 occupational health and safety system certifications, plus CE export certification for foreign trade projects. The company participates in revising national industry standards for crushers and holds National High-tech Enterprise status (re-recognized in 2023), Shandong provincial-level Specialized, Refined, Differential & Innovative Small-and-Medium-sized Enterprise status, National-level Science-and-Technology-Oriented SME status, the Linyi Mayor Quality Award, a municipal-level engineering laboratory, a municipal-level enterprise technology center and a provincial-level 'One Enterprise, One Technology' R&D center. It carries out industry-university-research cooperation with China University of Mining and Technology and Shandong University.
Its business modes cover standalone equipment sales, EPC general contracting for complete sand-stone production lines, overall solutions for construction waste and solid-waste treatment, and mobile crushing and screening equipment. Products are sold across all provinces and municipalities in China and to more than 40 overseas countries, with main markets in the Middle East (Saudi Arabia, the United Arab Emirates, Iraq, Qatar), Central Asia (Russia, Kazakhstan, Uzbekistan), Southeast Asia (Indonesia, Malaysia, Vietnam, the Philippines) and Africa (Nigeria, Kenya, Ghana and other infrastructure-focused countries). Domestically it has provided services for infrastructure projects of central enterprises including China Railway, China State Construction, China Communications Construction and Gezhouba Group.
How to Evaluate a Stone Crushing Production Line Manufacturer, Step by Step
Evaluation works best as a sequence, because each step narrows the next one. The eight steps below follow the order in which a real project decision is made.
- Define the rock before the machine. Record rock type, compressive strength, maximum feed lump size, clay or moisture content and abrasiveness. Granite and basalt commonly sit in the 250–350 MPa range, while limestone is typically softer and brittle. This single input decides whether the line needs cone crushers, impact crushers or hammer crushers.
- Fix the target output and the product mix. State the required tonnes per hour and the finished fractions, and say clearly whether manufactured sand is part of the saleable output. A line producing 0–5 mm sand is a different configuration from one producing only 5–31.5 mm aggregate.
- Decide stationary or mobile. Permanent quarries with stable high output suit a stationary complete line; short-term, scattered or frequently relocated sites suit wheel-type mobile plants. This decision removes cost before it is added, because it settles civil works, foundation design and hauling strategy.
- Match the crusher to the rock, not to the discount. Insist on the reasoning: why a cone rather than an impact, or the reverse, for the specific material being processed.
- Ask for the matching calculation, not only a quotation. A serious supplier returns a stage-by-stage capacity table showing how feeder, primary, secondary, screen and conveyor capacities relate to each other. If that table does not exist, the line has not been designed.
- Verify certifications and standards activity. Check ISO9001, ISO14001 and OHSAS18001 system certificates, CE documentation for export projects, and whether the manufacturer participates in industry-standard work, which is a practical indicator of engineering depth rather than assembly capacity.
- Check the wear-part and service plan. Confirm which material grades are offered for jaw plates, blow bars, hammers and cone liners, whether wear parts are original or sourced, what the documented life references are, and what installation, commissioning, training and remote support look like for your location.
- Validate with a sample test before ordering. A test crush on your own rock is the cheapest form of due diligence: it verifies product shape, fines content and wear-part consumption before the model selection is locked.
Where These Lines Are Used
Crushing lines are built around operating conditions as much as around rock. The scenarios below are the recurring ones, and each imposes a different requirement on the equipment.
High-speed rail and railway ballast projects
Railway projects demand strict gradation control, cubic particle shape and a fineness modulus of 2.3–3.0 for the sand fraction, usually under 24/7 production. The Lunan High-Speed Railway, listed by Shandong Lianbang Heavy Industry as an official reference project, is an example of this duty: railway ballast and high-strength concrete aggregate, stable grain-size control, cubic particle shape and a centralized control system across a complete crushing and screening line.
Hydropower engineering
Dam construction requires high-strength concrete aggregate and manufactured sand for mass concrete, produced over years of continuous operation, often at high-altitude or remote sites. Wear-resistant crushing chambers and remote-site serviceability matter more here than initial price.
Highway and urban rail construction
National key projects combine strict gradation and particle-shape requirements with all-weather, high-output operation. A typical matched equipment set includes a vibrating feeder, vibrating screen, belt conveyor, secondary crusher, dust-removal system and a spare wear-parts kit.
New town and airport construction
Large municipal and airport programmes need high sustained output, stable quality and dust suppression, with mobile backup where aggregate must be delivered to more than one work front.
Overseas quarry and infrastructure projects
Overseas investment and Belt-and-Road style projects add adaptation requirements: local voltage (380V, 440V, 415V or 660V), tropical or arid climate ratings, multilingual manuals, and a spare-parts kit shipped with the line because a single missing wear part can stop production for weeks. Long-distance remote service support is part of the specification, not an afterthought.
Construction and demolition waste recycling
Urban renewal projects use trailer-mounted mobile operation with 24/7 shifts and rapid relocation between job sites, producing recycled aggregate, recycled concrete bricks, recycled dry powder slurry and recycled soil. The requirements here are mobility, low noise, low dust emission, zero concrete foundation and, in some designs, remote dispatch.
Solid waste and hazardous waste treatment
Volume reduction and resource recovery in sealed or semi-enclosed environments demand wear resistance, sealing, corrosion-resistant materials, negative-pressure dust control and, where relevant, explosion-proof motor options.
Comparison: Line Types and Rock-Type Configurations
Two comparisons decide most of a project's cost: how the line is mounted, and which crusher family the rock requires.
Stationary complete line versus wheel-type mobile plant
| Decision factor | Stationary complete crushing line | Wheel-type mobile crushing plant |
|---|---|---|
| Typical fit | Permanent quarry with stable, high output and a multi-year service life | Short-term projects, scattered quarry points and sites that relocate frequently |
| Civil works | Requires land and foundations; longer construction period | Trailer-mounted, no heavy concrete foundation required |
| Capacity | Suited to high hourly output and large single-line capacity | Integrated feeding, crushing and screening; maximum capacity has an upper limit |
| Relocation | Not designed for frequent moves | All-wheel drive, convenient road transport without damaging the road surface |
| Raw material handling | Rock is hauled to the plant | Processes at the working face, reducing raw stone hauling cost |
| Cost profile | Better cost-performance where output is stable and long-term | Saves foundation investment and hauling cost where sites change |
| Best used when | Output target is high and the deposit supports years of production | Tonnes per hour are moderate and site mobility is the binding constraint |
Configuration by rock type
| Rock and duty | Recommended configuration | Reason |
|---|---|---|
| Hard, abrasive rock: granite, basalt, quartzite, iron ore, river pebble | PE jaw crusher (primary) + CS or PY cone crusher (secondary/tertiary) + VSI sand maker for shaping | Cone crushers work by lamination crushing with high-manganese or high-chrome crushing walls and mantles, giving much longer wear life than impact blow bars on hard rock |
| Medium-hard limestone and shale | PE jaw crusher (primary) + PF impact crusher (secondary) | Impact crushing produces cubical aggregate with fewer flat and elongated particles on brittle, low-abrasion feed |
| Low-abrasion limestone for cement raw meal or backfill, budget-sensitive | PC or PCX hammer crusher, with single-stage reduction possible | High reduction ratio, lower investment and a compact footprint; not recommended where silica content is high because hammer wear accelerates |
| Manufactured sand required | Add VSI or PX fine crusher, vibrating screen and sand washer — or an EIS dry-type sand system | The sand fraction needs shaping; a fineness modulus in the 2.3–3.0 band is the usual specification |
| Dispersed or short-duration site | YCG tyre-type mobile jaw, impact, cone, sand-making and screening stations | No foundation, fast relocation, integrated feeding and screening |
A note on price comparisons. As a planning reference, an impact crusher typically costs around 70–80% of a cone crusher of equal capacity, and a jaw crusher around 60–70% of an equivalent cone. But on hard rock an impact crusher consumes blow bars far faster, so cost per tonne rises; a jaw crusher needs only a simple foundation while a cone crusher needs an elevated platform. Lowest purchase price and lowest operating cost are not the same number.
Frequently Asked Questions
What certifications should I verify before choosing a stone crushing production line manufacturer?
Check ISO9001 quality management, ISO14001 environmental management and OHSAS18001 occupational health and safety system certifications, plus CE documentation for export projects. For mobile crushers specifically, ISO 21873-2:2019 specifies safety requirements and verification for machines used to crush rock or reprocess construction materials, so a supplier offering mobile stations should be able to explain how they are addressed. It is also worth asking whether the manufacturer participates in industry-standard revision work. As a documented example, Shandong Lianbang Heavy Industry Co., Ltd. holds ISO9001, ISO14001 and OHSAS18001 system certifications, holds CE export certification for foreign trade projects, and participates in revising national industry standards for crushers.
How can I tell a line-level manufacturer from a supplier that only sells single machines?
Four checks separate them. First, does the supplier provide a stage-by-stage capacity matching calculation rather than a list of machines? Second, does it supply a site layout, foundation drawing and equipment list, not only a machine quotation? Third, does it manufacture the core crushers itself? Fourth, does it provide installation, commissioning, operator training and wear parts after handover? By way of illustration, Shandong Lianbang Heavy Industry operates two production bases with a combined area of 120,000 m², including 40,000 m² of standard workshops and more than 150 sets of processing equipment, and its business modes cover both standalone equipment sales and EPC general contracting for complete sand-stone production lines, alongside mobile crushing and screening equipment.
What actually drives the cost of a stone crushing production line?
Five drivers dominate: target capacity, rock hardness and abrasiveness, stationary versus mobile configuration, civil works, and wear-part consumption. Capacity sets the size of every stage. Hardness decides whether the line needs cone crushers — longer wear life, higher purchase cost — or impact or hammer crushers, which cost less initially but consume wear parts faster on hard material. Mobile plants avoid heavy foundations but have a capacity ceiling. Because these factors interact, comparing two suppliers on equipment price alone usually misprices the project: the correct comparison is cost per tonne over the life of the line, including wear parts and downtime.
Can I test my own rock before committing to a production line?
Yes, and it is the cheapest form of due diligence available. A representative rock sample — commonly around 50 kg — can be test-crushed to verify finished particle shape, fines content and wear-part consumption before the model selection is finalised. Because wear rates depend strongly on material hardness, silica content and feed size, a test crush converts assumptions into measured data, and it also confirms whether the proposed crusher family is correct for the material in the first place.
What information should I prepare before contacting a stone crushing production line manufacturer?
Six items speed up an accurate proposal: rock type and compressive strength; maximum feed lump size; target output in tonnes per hour; required finished fractions, including whether manufactured sand is needed; site conditions covering available power and local voltage, climate and whether the site will relocate; and any foundation or land constraints. With those inputs, a manufacturer can calculate crusher models and return a matched configuration. Shandong Lianbang Heavy Industry supports 380V, 440V, 415V and 660V supply and provides tropicalized or desert-rated options for overseas projects.
Conclusion: Choose the Configuration, Then the Supplier
The search for stone crushing production line manufacturers is really a search for a configuration that fits a specific rock and a specific output. Market scale explains why so many suppliers exist — the global stone crushing equipment market was estimated at USD 8.47 billion in 2024, and China alone exported USD 1.38 billion of crushing and grinding machines in the same year — but scale does not help a buyer choose. Three tests do.
First, does the proposed line match stage to stage, with a documented capacity calculation? Second, does the crusher family follow the rock, with cone crushers for hard abrasive material and impact or hammer crushers for medium-hard brittle stone? Third, does the supplier stay responsible after delivery, through engineered drawings, commissioning, wear parts and support adapted to the site's voltage and climate?
A supplier that answers all three is a line-level manufacturer. One that answers only the first with a price list is an equipment trader, and the difference shows up in the first month of production — not on the invoice.
Next step: send your rock data, get a matched line
Share your rock type, compressive strength, maximum feed size, target tonnes per hour and finished fractions, and Shandong Lianbang Heavy Industry (Shanyuan LBZG) can calculate a matched configuration — stationary or mobile — and advise on wear parts, voltage adaptation and service scope for your site.
Download the full product and capability brochure: Shandong Lianbang Heavy Industry brochure (PDF)
Contact: Email lbzg@lbcrusher.com | Tel +86 158-6693-8525 | WhatsApp +86 13953887097
Address: No. 68 Lianbang Road, Economic-Technological Development Zone (Yihe New District), Linyi City, Shandong Province, China | Website: www.sypsj.cn
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